Description
Pan Philips SEMS Screw
A SEMS screw is a screw that comes pre-assembled with one or more washers, typically a flat washer, lock washer, or a combination of both. The washer is permanently fixed under the head of the screw, and cannot be removed. This design allows for faster assembly, eliminates the need to manually place a washer on each screw during installation, and ensures consistent performance.
A Pan Philips SEMS screw consists of:
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Pan Head: This type of head is slightly rounded with vertical sides. It provides a broad bearing surface, which helps in distributing the load evenly. Pan heads are suitable for mounting thin materials or sheet metals.
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Philips Drive: The cross-shaped indentation allows for better grip and torque transmission, reducing the risk of slippage during installation. The Philips drive is compatible with standard Philips screwdrivers or power tools.
Washer Types
Pan Philips SEMS screws can include different types of washers, depending on the application:
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Flat Washer: Distributes load and protects the surface of the joined material.
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Lock Washer: Prevents loosening caused by vibrations or movement.
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Toothed Washer: Offers a stronger grip and better vibration resistance.
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Combination Washer (Flat + Lock): Ensures both load distribution and anti-loosening.
The washer is held in place below the screw head, often by forming a groove on the shank or by pressing the washer onto unthreaded sections of the screw. This assembly method ensures the washer will not fall off during handling or installation.
Features and Advantages of Pan Philips SEMS Screw
a) Time and Labor Saving
Because the washer is already assembled to the screw, there’s no need for additional parts handling. This reduces labor costs and assembly time, particularly in automated manufacturing lines.
b) Improved Assembly Accuracy
With pre-installed washers, every screw is assembled the same way, eliminating inconsistencies and human error in washer placement.
c) Loss Prevention
Since the washer is captive, there’s no risk of losing it during transport or assembly, especially in confined or high-movement environments.
d) Enhanced Vibration Resistance
When equipped with lock washers, Pan Philips SEMS screws provide excellent resistance against loosening caused by vibrations. This makes them suitable for use in engines, vehicles, industrial equipment, and robotics.
e) Inventory Simplification
Instead of stocking separate screws and washers, manufacturers can streamline their inventory by using SEMS screws, which combine both into one fastener.
Applications of Pan Philips SEMS Screw
Pan Philips SEMS screws are used extensively in:
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Automotive: For fastening dashboard components, battery mounts, and electronic modules.
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Electronics: Securing circuit boards, terminals, and enclosures where consistent torque and grounding are required.
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Aerospace and Defense: Where precision, safety, and vibration resistance are critical.
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Consumer Appliances: Used in products like washing machines, refrigerators, and ovens for secure and efficient assembly.
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Industrial Machinery: Helps in assembly of panels, covers, and internal components in machines and equipment.
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